📖 Frequently Asked Questions

Everything you need to know about pipe fitting calculations and our tools

Trigonometry Basics
What is sin, cos, tan? +

These are the 3 basic trigonometry functions, based on a right triangle:

sin(angle) = opposite / hypotenuse
cos(angle) = adjacent / hypotenuse
tan(angle) = opposite / adjacent

Mnemonic: SOH-CAH-TOA

  • Sin = Opposite / Hypotenuse
  • Cos = Adjacent / Hypotenuse
  • Tan = Opposite / Adjacent

In pipe fitting: Used to calculate heights, lengths, and cut angles.

How do I calculate an angle? +

If you know two sides of a right triangle, you can find the angle with inverse functions:

angle = arctan(opposite / adjacent)
angle = arcsin(opposite / hypotenuse)
angle = arccos(adjacent / hypotenuse)

Concrete example:

Simple offset with H = 100 mm and Run = 150 mm:

angle = arctan(100 / 150)
angle = arctan(0.667)
angle = 33.7°
Degrees or radians? +

Two ways to measure angles:

  • Degrees: full circle = 360°
  • Radians: full circle = 2π ≈ 6.28

Conversion:

radians = degrees × π / 180
degrees = radians × 180 / π

In practice:

  • In the field → degrees (more intuitive)
  • In formulas/code → often radians

Common angles: 90° = π/2 | 45° = π/4 | 30° = π/6

Layout & Development
What is a generator line? +

A generator line is a vertical line on the pipe surface used as a reference for layout.

  • We divide the circumference into equal parts (often 12)
  • Each division = a numbered generator (0, 1, 2... 11)
  • We calculate the cut height at each generator
  • We connect the points = cutting curve
12 generators = 360° / 12 = 30° between each

More generators = more precise layout.

What is a flat pattern development? +

A flat pattern is the pipe "unrolled" flat. It gives you a cutting template.

  • The circumference becomes a straight line
  • X = position on circumference = R × θ
  • Y = cut height at that point
Width of development = 2 × π × R = circumference

Usage:

  1. Print the development at 1:1 scale
  2. Wrap around the pipe
  3. Trace the curve
  4. Cut!
How do I calculate a pipe branch (saddle cut)? +

A branch = a small pipe entering a larger one. The cut curve looks like a saddle (fish mouth).

Formula (90° perpendicular branch):

z(θ) = √(R₁² - R₂² × cos²(θ))

Where:

  • R₁ = radius of the header pipe
  • R₂ = radius of the branch pipe
  • θ = generator angle (0° to 360°)

Steps:

  1. Calculate z for each generator
  2. Mark the heights on the pipe
  3. Connect the points
  4. Cut!
Our Calculators
What is a Rolled Offset? +

A Rolled Offset is a 3D offset with:

  • H = vertical height
  • DEP = lateral offset

Using 45° elbows, the assembly can be done flat on the workbench — that's the main advantage!

Our calculator gives you the sleeve length and the rotation angle to apply.

What's the difference between Simple Offset and S-Offset? +

Simple Offset (2D):

  • Offset in one plane
  • 2 elbows, 1 sleeve
  • To shift a line by a few inches

S-Offset (beam clearance):

  • Double offset to clear an obstacle
  • 4 elbows, 3 sleeves
  • Goes up, across, and back down
Are the calculations reliable? +

Yes. The formulas are based on:

  • Triouleyre methods (reference in pipe layout)
  • ASME and EN standards
  • 25 years of field experience

Results have been verified on real production cases.

Is it really free? +

Yes, 100% free.

  • No registration
  • No usage limits
  • No "premium" version

Personal use, professional use, or training — everything is free.

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